How do I choose a stacker ?

When selecting a stacker, it’s essential to match your specific needs with the product’s offerings. The SIMPALL Pro-X15’s remarkable specifications and affordable price point make it a top contender for a wide range of warehousing needs. Always consult with a product specialist for the most accurate information.

How do I choose a stacker

Understanding the Types of Stackers

Manual Stackers

  • Overview: Manual stackers are hand-operated devices, primarily used for light to medium loads.
  • Load Capacity: Typically handle weights up to 1,000 kg.
  • Lift Height: Ranges from 1.5 to 3 meters.
  • Cost: On average, priced between $500 to $1,500.
  • Usage Lifespan: With proper maintenance, can last up to 7 years.
  • Materials: Constructed primarily from high-grade steel.
  • Pros:
  • Cons:
    • Limited by human strength and endurance.
    • Might not be suitable for continuous operations.

Semi-Automatic Stackers

  • Overview: These are partly automated devices that require human input for certain functions.
  • Load Capacity: Can handle weights up to 1,500 kg.
  • Lift Height: Ranges from 2 to 5 meters.
  • Power Source: Typically electric, with an average efficiency of 85%.
  • Cost: Ranges between $2,000 to $5,000.
  • Maintenance Costs: Annual maintenance budget around $200.
  • Usage Lifespan: Approximately 10 years with proper care.
  • Functionality: Equipped with basic automation, such as automated lift.
  • Speed: Lift speed around 0.08 m/s.
  • Design Features: Include safety locks, digital controls, and sometimes, a basic user interface.

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Automatic Stackers

  • Overview: Fully automated devices ideal for heavy-duty operations and larger warehouses.
  • Load Capacity: Designed to handle up to 3,000 kg.
  • Lift Height: From 3 to 10 meters.
  • Power Source: Electric, with an efficiency rate of 92%.
  • Cost: Starting from $10,000 and can go up to $50,000 based on features and specifications.
  • Maintenance Costs: Annual budget of around $500 to $1,000.
  • Usage Lifespan: About 15 years, depending on usage intensity.
  • Speed: Average lift speed is 0.15 m/s.
  • Temperature Sensitivity: Operational between -10°C to 50°C. Insulation capabilities can vary based on model and material.
  • Features:
    • Advanced safety protocols.
    • Integration capabilities with warehouse management systems.
    • Advanced user interfaces and sometimes touch controls.

Factors to Consider When Choosing a Stacker

Load Capacity

Load capacity denotes the maximum weight a stacker can lift. It’s crucial to select a stacker that aligns with your warehouse’s weight requirements.

  • Typical Ranges:
    • Manual Stackers: Up to 1,000 kg.
    • Semi-Automatic Stackers: Up to 1,500 kg.
    • Automatic Stackers: Up to 3,000 kg.
  • Case Study: A toy manufacturing company found that a 1,200 kg capacity stacker was ideal, as their product boxes weighed an average of 100 kg each.

Lift Height

Lift height specifies how high a stacker can elevate its load. This must match shelf or rack heights in the warehouse.

  • Typical Heights:
    • Manual Stackers: 1.5 to 3 meters.
    • Semi-Automatic Stackers: 2 to 5 meters.
    • Automatic Stackers: 3 to 10 meters.
  • Importance: Ensuring lift height aligns with storage specifications prevents operational inefficiencies.

Power Source

The power source impacts operational efficiency, running costs, and maintenance.

  • Types:
    • Manual: Operates via human effort.
    • Electric: Uses rechargeable batteries. For instance, a 48V, 400Ah battery can run for 8 hours on a single charge.
    • Hydraulic: Uses fluid power to perform work. Known for smooth operations.
  • Efficiency: Electric stackers typically have an efficiency rate of around 85%, making them a popular choice.

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Safety Features

Safety features prevent accidents in the warehouse, protecting both operators and goods.

  • Examples:
    • Emergency Stop: Halts operations instantly if an issue arises.
    • Load Sensing: Detects if a load exceeds the stacker’s capacity.
    • Horn and Lights: Alerts pedestrians to the stacker’s presence.
  • Case Study: A retail company reduced warehouse accidents by 40% in a year by choosing stackers with advanced safety features.


Understanding the initial and operational costs of stackers ensures a sound economic decision.

  • Price Ranges:
    • Manual Stackers: $500 to $1,500.
    • Semi-Automatic Stackers: $2,000 to $5,000.
    • Automatic Stackers: $10,000 to $50,000.
  • Operational Costs: Electric stackers, for instance, can cost around $0.03 per kWh to operate, based on average electricity prices.
  • Maintenance Budget: Setting aside 2% of the initial purchase price annually for maintenance can ensure a long lifespan for the stacker.

Recommend Your Best Choice – SIMPALL Brand


SIMPALL has emerged as a leading brand in the stacker industry, known for its robust design, efficiency, and advanced safety features. Let’s delve into why SIMPALL could be your best choice:

Model Specifications

  • Model: SIMPALL Pro-X15
  • Load Capacity: A commendable 2,500 kg, catering to a wide variety of warehousing needs.
  • Lift Height: Maximum reach of 8 meters, ideal for medium to large storage facilities.
  • Power Source: A 60V, 500Ah efficient electric battery offers operations for a full 9-hour shift on a single charge.

Efficiency & Performance

  • Operational Efficiency: At 89%, the Pro-X15 stands out in the electric stacker category, ensuring low energy wastage.
  • Lifting Speed: 0.12 m/s, ensuring swift operations without compromising safety.
  • Battery Life: Up to 5 years or 1,500 charge cycles, whichever comes first.

Safety Features

  • Load Sensing: Protects the stacker from potential damage by detecting overloads.
  • Anti-Collision System: Uses infrared sensors to avoid accidental collisions.
  • Emergency Stop: Integrated for instant halting, reducing risks significantly. This is especially important in high-traffic warehouses.

Economic Considerations

  • Price: At $18,500, the Pro-X15 offers remarkable value for its features.
  • Operational Costs: Approximately $0.02 per kWh, making it cost-effective in the long run.
  • Maintenance Budget: A modest 1.8% of the initial purchase price annually ensures longevity and optimal performance.

Unique Features

  • Digital Interface: Provides real-time data on battery life, load weight, and operational hours.
  • Temperature Regulation: Operates efficiently between -15°C to 55°C. An integrated insulation system minimizes potential damage from extreme temperatures.
  • Design: Compact design ensures easy maneuverability even in tight spaces.

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User Testimonials

  • Case Study: A leading electronics retailer noted a 30% increase in warehouse efficiency after switching to SIMPALL Pro-X15. The stacker’s advanced features coupled with its robust build have made a tangible difference.

What power options are available for stackers?

Stackers come in various power options, ranging from electric models with 1-5 kW to diesel-powered ones with 15-30 kW.

How much does a typical stacker cost?

The cost of a stacker can vary based on its capacity and features. On average, a basic electric stacker can cost around $5,000-$10,000, while larger diesel-powered stackers may range from $20,000-$40,000.

What are the efficiency levels of stackers?

Stackers typically have an efficiency range of 70-90%, with electric models generally being more efficient than their diesel counterparts.

Are there any ongoing maintenance costs associated with stackers?

Yes, stackers require regular maintenance, which can cost around $500-$1,000 per year, depending on usage and model.

What size of stacker should I choose for my warehouse?

The size of the stacker should be determined by your warehouse's layout and the maximum height you need to reach. Stackers can have lifting heights ranging from 3 to 10 meters.

What specifications should I look for in a stacker?

Important specifications to consider include the maximum load capacity (500-2,500 kg), lifting speed (0.1-0.5 m/s), and battery capacity (150-600 Ah for electric stackers).

What is the typical lifespan of a stacker?

With proper maintenance, stackers can have a lifespan of 10-15 years, depending on usage and operating conditions.

What are the advantages of electric stackers over diesel ones?

Electric stackers offer lower operating costs, quieter operation, and zero emissions, making them more environmentally friendly compared to diesel stackers.
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